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How to maintain conveyor belt machines ?

管理员|2019.10.25|Number of views:110

Conveyor machine can be divided into two parts according to the structure, respectively the conveying part and the processing operation part. For most of the conveying equipment, the conveying part is often a whole, and the processing part and the conveying part are usually separated. The choice of material for the wire system is very important even though as a supporting facility for the conveying equipment. Because not only involved in the quotation, but also related to the normal use in production. The processing materials of non-standard conveyor mainly include aluminum profiles and steel structure materials, among which aluminum profiles are mostly used. And steel structure materials are mainly used in large-scale pipeline engineering. The choice of materials for the conveyor should not be based on personal preferences. If the choice is not appropriate, some irreparable losses will be caused.

 

Therefore in the design of the conveyor must consider the parameters of the transported materials such as nature, weight which will seriously affect the structure of the conveyor. The manufacturer can not ignored during design. Secondly, choose the material. Here we recommend to use aluminum profile as the main production material. On the contrary, if choose steel structure material, it will only cause the waste of resources.In view of the heavy material product, which is over the aluminum profile quality of the range, it is necessary to choose the steel structure material production.


流水线设备输送带

Pineline equipment conveyor belt

What should pipeline equipment pay attention to?


1. Before using assembly line equipment, check whether the power supply line of the workshop meets the load requirements required by the equipment. Whether the power supply voltage and frequency conform to the equipment regulations.


2. Regularly check the connected parts of each conductor to see whether the connection is reliable and good, and whether there are any rust spots and other phenomena.


3. Regularly check whether the assembly of all parts is in good condition, whether the fasteners are loose, and whether there are any other foreign bodies inside the body.


4, before starting the motor, must check whether the reducer in the main transmission system has been refueling; If not, add No.30 engine oil or gear oil above the marking line. After 200 hours of use, clean and change the oil. After 2000 hours of use, clean and change the oil once.


5. Conveyor belt shall be adjusted in time: the tensioning device at one end of the wire body is equipped with an adjusting screw. The tightness of the conveyor belt has been adjusted during installation. After running for a certain period of time, due to the wear of each rotating part under the long-term tension working condition, elongation will occur. At this moment, the tensioning purpose can be achieved by rotating the adjusting screw, but attention should be paid to the tightness and looseness.


6. After each shift is completed, sundries under the wire body and motor shall be cleaned to keep the equipment clean, neat and dry, so as to prolong the service life of the equipment. Application Scope of Telescopic Belt Thread


7, In the process of use, components should be put in the right place, where forbid scraps of paper, cloth, tools and other non-assembled items on line, to ensure the safe and reliable operation of the production line.


8, To check and clean the bearing and bearing seat every year, if found to be damaged or not suitable for use, which should be repaired or replaced immediately, adding grease and fatliquoring amount about two-thirds of the cavity.

流水线设备输送带

Pineline equipment conveyor belt

Basic repair and maintenance of conveyor.


1. Do not water the motor, and do not add diesel oil or liquid organic compounds to the motor, because this may lead to electrical insulation damage and failure.The rest of the electrical manual check electrical maintenance booklet


2. Repair and maintenance methods of the chain: after long-term operation of the chain, the original lubricating oil may heat up and volatilize, which may lead to unbalanced, increased noise and crawling of the chain in the process of operation.At this time can open the tail seal plate, adding the chain with butter or a little bit of thick oil.


3. Repair and maintenance of the reducer at the head of the assembly line: clean the oil in the reducer about three months after the first use, clean the reducer with diesel oil or gasoline, and add the new lubricating oil to the middle of the observation window immediately after the first use.Pay attention to whether there is not enough lubrication every month. Change the oil every year after that. Too much lubricating oil may cause the reducer to heat up and the motor protection switch may jump off due to too much motor load. Not enough lubricating oil may cause the reducer to heat up, increasing the noise and the reducer to hang and scrap.

流水线设备输送带

Pineline equipment conveyor belt


Generally there is no a special conveyor belt to prevent and overcome the deviation of the auxiliary device in conveyor machine .In order to ensure that the conveyor belt does not run off, for the short and wide conveyor, required to coat glue on the surface of driving drum and make both ends into the cone, the drum is cylindrical.For long conveyor (length: width >10) it is required that the driving drum surface is tapered at both ends to make the resultant force on the conveyor belt act along the central axis of the belt conveyor.The two ends of the reversing drum are also made into cones.The short belt conveyor with intermediate drive requires the driving drum to be tapered at both ends of the surface gluing, and to be cylindrical in the direction of the drum and the tensioning drum.The long belt conveyor with intermediate drive requires the driving drum to be tapered at both ends of the surface and tapered at both ends of the driving drum.The long belt conveyor with two-way driving requires the driving drum to be tapered at both ends of the surface and tapered at both ends of the driving drum.

 


流水线设备输送带

Pineline equipment conveyor belt


The thickness of the conveyor belt varies from 0.6mm-7mm, the tensile strength is 2N/mm(wide) to 44N/mm(wide), the friction coefficient with the steel is generally about 0.25, the engineering is suitable for the face width.These conveyor belts are characterized by bright color, light weight, small elongation and high wear resistance.According to the material, the conveyor belt can be divided into fabric core tape, PVC belt, steel belt, mesh belt, etc.Fabric core can be divided into cotton canvas, nylon canvas (NN), polyester nylon woven canvas (EP).